Dear all,
I am currently confronted to a problem involving mica and its potential reactivity with water / humidity. Let me first explain the phenomenon.
Phenomenon description
A piece of mica-loaden Nomex® 818 (formerly referenced as type 418) insulating paper (datasheet here: www.dupont.com/content/dam/assets/products.../418_419.pdf) is sharply folded, then placed into a glass containing distilled water. Shortly after, small bubbles start to form at the location of the fold and raise to the surface.
If a piece of Nomex® 410 - a Nomex® type NOT containing mica - is prepared the exact same way, no such bubbles appear.
If a piece of Nomex® is placed in a glass of distilled water without being folded beforehand, no such bubbles appear.
Why does it matter?
Nomex® is used as insulating paper in electrical appliances, such as motors and transformers. The mica-loaden Nomex® types are required in case the voltage exceeds the partial discharge inception voltage (PDIV). Once all wires and insulation materials are readily assembled, the whole component (rotor, stator, winding) is then impregnated using a resin such as Elantas Epoxylite®. This resin has a tendency to absorb a sertain quantity of water from ambient humidity and will also contain reactive -OH groups.
Consequently, when a component containing Nomex® 818 is impregnated, the bubbling will occur and, due to the viscosity of the resin, these bubbles will remain inside the resin. Once the resin hardened, the bubbles still present in the resin will constitute initiation points for partial discharge and ultimately cause a premature failure of the equipment.
And the question is...
Assuming the chemical nature of the mica platelets is muscovite (KAl2(AlSi3O10)(F,OH)2) , what is the reaction occurring between this material and water?
I would speculate that some metallic (Al? Li?, Mg?) inclusions are present inside the mica platelets. Sharply folding the paper sample would also break the platelets, suddenly exposing these inclusions to the "outside world", triggering a reaction like M° + H2O -> M-OH + ½ H2.
Again, the above paragraph is pure speculation, as I don't have the equipment to identify the nature of the gas formed. Also, I could not collect solid evidence that metallic or other water-reactive substances are included in mica platelets. So, my questions to you are:
- What is causing the reaction that forms a gaseous substance in the described set-up?
- How could this reaction be inhibated?
Your advice would be greatly appreciated!
With kind regards,
Hendric