I am trying to build a coilgun for a school project. Its purpose will be to accelerate a ~1cm steel ball as it travels down a ~2.5cm semicircular styrofoam track running through the coilgun. The coilgun itself will consist of several turns of magnet wire around a PVC pipe fitting over the track. I have created a preliminary design, though I have several concerns about it:
The switch on the battery-capacitor circuit controls the battery's connection the the capacitor, and the LED indicates when charging is complete. The gray slip just in front of the ball is aluminum foil, the gun should fire when the steel ball rolls over the foil on the bottom and brushes an identical piece on top.
Here are my concerns:
1) I don't think that I am connecting the battery to the capacitor correctly. As I recall reading somewhere, the 9 volt battery should only be able to charge the capacitor to 9 volts. How should I connect the 9 volt battery to charge the capacitor fully?
2) I think that the capacitor may be too powerful and cause the ball to leave the track - am I correct or is this enough to only somewhat accelerate the ball, not fire it at dangerous velocities? If the capacitor is too powerful, should I try instead using multiple 9v batteries, and extending the aluminum foil trigger ~1/3 of the way into the barrel to keep it on the correct length of time? Also, if I use multiple 9v batteries, should I connect them in parallel (more current) or in series (more voltage) for maximum effectiveness?
3) I'm not sure if the aluminum foil switch is the best idea for this. I was thinking of using the microswitch shown here: http://www.coilgun.eclipse.co.uk/coilgun_basics_2.html, but I would need to extend the lever inside the coil. So is my current aluminum foil switch the best option, or is there a better solution to activate the coilgun without a manual switch?
I would very much appreciate it if someone would help me find an optimum design for my coilgun.