So I am trying to make a metal casing of animal paws. I am using a clay mold that I created. I have already made a casting of the print using plumbing solder (tin, copper, silver mix) This comes to about $15 a casting using 1/2 lbs of solder wire. I used a charcoal grill to heat up a copper tube to melt the solder then poured it into the cast.
To make things cheaper i was wondering what I could add to the liquid metal to be a kind of filler (like using ground up aluminum foil). Or is there something else I could use that is cheaper than $30 / lbs that I would be able to melt in a charcoal fire?
Also I melted the bottom of the copper tube the last casting I tried to make, luckily I had enough ash that caught the melted solder I was able to save it. I was going to get a cooking pan to melt the solder next time and add in the filler material. Hoping to get the cost down to around $5 - $8 to make the casting.